
3-BONE PLATFORM STRUCTURE
A new “3-Bone” platform structure is used on this vehicle.
• The structure improves impact load management around
the
cabin while reducing weight.
• Additional floor reinforcements may require replacement
or
spot weld removal if damaged in a collision.
• Limited sectioning allowed to the Front side fr
ame and
Rear frame B parts. Refer to the body repair manual for
complete information.
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STRUCTURAL FOAM LOCATIONS AND REPAIR
Structural foam bulkheads are used to improve body
stiffness at the left and right inner panel assembly (A)
and inside the floor rear crossmember assembly (B).
Replacement part assemblies have the structural
foam pre-installed.
• A structural foam joint is used on a bracket that connects
the
left and right side center frames under the front floor (C).
When replacing either the left or right front side frame
assemblies, a special room-temperature cured 2-part epoxy
structural adhesive (L&L Products L-0504 or equivalent)
is required to replicate this joint.
• Because of limited shelf life, the adhesive must be ordered
at
the same time as the replacement front side frame.
• Once the adhesive/foam is
applied, the parts can be
assembled and welded. The repair adhesive material
will cure at room temperature in 24 hours.
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